Exact quality test with image processing
Vision solutions from Balluff meet the increasing requirements for maximum quality and great flexibility in modern production plants. They do this by using industrial image processing.
They provide reliable error detection and thereby ensure an exact quality control. All functions can be flexibly combined.
The most important benefits
- High efficiency through cost reduction, because a sensor assumes various functions
- Reduced scrap and downtime thanks to early defect detection
- Simple changing of the inspection task for changing lots means high system availability
Product families
Handle a variety of testing tasks with only one vision sensor
With our BVS E standard vision sensors, you control the quantity of your production process in a cost-conscious and precise manner. You can use a total of seven testing tools that can be employed independently of each other and simultaneously check multiple product features. Up to twenty storable inspections can easily be activated via the PLC. In this way, production can be seamlessly continued, even with changing workpieces. BVS-E standard is suitable for simple tasks in error detection.
The features
- Cost savings by use of a vision sensor for multiple tasks
- Early fault detection ensures 100 % quality
- Simple changing of the inspection task for changing lots means high system availability
An all-rounder with a wide range of applications
Our versatile BVS E Universal vision sensor has especially powerful, contour-based image processing tools. Therefore, it locates, checks and counts parts in any rotary position. In so doing, it can transfer the part orientation and position via the interface. BVSE Universal reads bar and data matrix codes especially quickly and precisely. It reliably checks up to 40 codes per second.
The features
- Checking of part orientation or position reduces expenses in part management
- Quality control also on parts with free rotary position
- Simple changing of the inspection task for changing lots means high system availability
Greater security and precision by use of infrared light
Fluctuating light conditions can impair the checking reliability of common vision sensors. At the same time, employees are often irritated by their flashing light. Vision sensors with infrared light from Balluff provide remedies: The infrared lighting of the BVS and Infrared vision sensors is not visible to humans.
Therefore, its light pulses do not impair the employees. Simultaneously, its firmly integrated light filter prevents ambient light from influencing the testing of the objects. Thus, the BVS E Infrared contributes to a higher process security.
The features
- Disruptive outside light is blocked
- No disturbance of employees
- Light intensity 10% higher than comparable red light sensors
Greater security and precision by use of infrared light
Fluctuating light conditions can impair the checking reliability of common vision sensors. At the same time, employees are often irritated by their flashing light. Vision sensors with infrared light from Balluff provide remedies: The infrared lighting of the BVS and Infrared vision sensors is not visible to humans.
Therefore, its light pulses do not impair the employees. Simultaneously, its firmly integrated light filter prevents ambient light from influencing the testing of the objects. Thus, the BVS E Infrared contributes to a higher process security.
The features
- Disruptive outside light is blocked
- No disturbance of employees
- Light intensity 10% higher than comparable red light sensors
For tracking, quality control and for positioning tasks
The simple to use SmartCamera from Balluff offers you all the necessary functions for tracking (traceability), quality control and visually solving positioning tasks. The tasks (analyzing, finding, measuring) can be individually combined and the results flexibly transmitted.
The equipment includes functions for the integrated test preparation and inspection overview and statistics. In addition, you can directly control IO-Link products. The SmartCamera can be quickly integrated into the sequence with its easy, software-assisted operation. In addition, you can create any test plan for using the camera more flexibly.
Features
- Smart data management for limiting the load on Profinet and Ethernet/IP
- Simple integration in the production environment via IO-Link connection
- Safe, customer-specific result management for the controller or for the server
- Robust, industrial-grade design
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