For positioning and limit switch tasks
Position and row-position counters are classics in the metal-working industry and world-wide automotive production. They have proven their worth in automation for decades.
Mechanical sensors are used for positioning and limit switch tasks on machine tools and presses, flexible production centres, robots, assembly and conveying equipment, and in machine and plant construction. For decades, they have proven their worth as the traditional strongmen of automation.
Benefits
- Reliable and robust, even in harsh environments
- Flawless functionality in the event of vibrations, shock loads, temperature swings, aggressive cooling lubricants and heavy chip accumulation
- Maintenance-free, self-lubricating ram guide with plain bearing bush
- High-end Viton® seals
- Protection type IP67
- Also with inductive switching points
Product families
Increased sensing distance and area monitoring for robots
An increased sensing distance of 4 mm can be achieved with these position and row-potion counters. Mutual influence is prevented up to a pitch of 12 mm.
The position and row-position counters with increased sensing distance are especially suited to robot applications. If two physical channels (one opening and one closing) are operated with one switched supply voltage, a cross-wire monitor can be achieved. In this system, different signals must be delivered to the control. If a fault occurs, both signals are identical and are recognized by the control as a cross-wire fault condition.
Monitoring can take place via a safety control or with a safety switching device.
The features
- Increased switching distance of 4 mm – up to 12 mm switching point distance can be realized without mutual interference
- Area monitoring for robots: Cross-wire recognition can be achieved
Movement-less and wear free operation
Our inductive position and row-position counters combine the advantages of an inductive sensor with those of our mechanical housing-based line of products: While we use the same robust housings as for the mechanical configuration, a reliable inductive switching element assumes the switching function.
Compact configuration and high switching distances are significant for inductive position and row-position counters. These characteristics allow for contactless and thus wear-free operation.
The coordinated transmission frequencies of the inductive switching elements allow for a tight sequential arrangement. The switching elements are generally equipped with LEDs. The switching function is thus recognizable on the housing cover.
The features
- Reliable inductive active principle
- LED function display for each switching point
- Compact housing
- Mechanical housing aligned to the fixing mass can be used
- High sensing distance
- Contact-free and therefore wear-free
- Tight sequential arrangement possible by coordinated transmission of switching frequencies
- Protection degree IP67: Resistant to aggressive cooling lubricants
Counter with robust housing for extreme applications
In mechanical position and row-position counters without forcible separation, a telescopic ram executes the switching procedure. With its help, a mechanical switching element is connected in a separate sealed chamber. The optimal choice of ram shape for the application in combination with our cams guarantees a long operation life.
The features
- Long service life
- Robust housing for extreme applications
- IO-Link adaptable
- Nine series
- Up to 16 interfaces, depending upon the series
- Optional: Function display
- Two-chamber system with IP67 protection: Wear-free membrane with hermetic separation of the ram mechanism and the switch interior
- Maintenance-free, self-lubricating ram guide with plain bearing bush
Mixed connections and individual solutions tailored for your requirements
For applications in which different requirements must be met, our mixed-connection switches are ideal. We offer you individual solutions – suited to your requirements.
Contact us if you need a row-position counter with different ram designs, switching elements, plug connections or special wiring. Almost anything can be achieved.
The features
- Different needs can be met
- Individual solutions suited to your requirements
Reliable forcible opening even with welded contacts
Equip your safety functions such as emergency off or end-of-travel limitation with safety switches from Balluff.
The switching operation is triggered in our switches by a rigid ram which is actuated by a mechanical switching element with positive opening. When the ram moves, the contact is interrupted. This assures reliable switching even with welded contacts.The number of safety switching points in a row-position counter is unlimited and can be combined with standard switching elements.
The features
- Safe positive opening even with welded contacts
- Safety functions in accordance with DIN EN 60204-1/VDE 0113 and DIN EN 60947-5-1
- Five series
- Up to 16 switching points, depending upon the series
- A freely selectable number of safety switching points in one row-position counter
- Safety switching points and standard switching points can be combined
Stays cool, even when things get hot
The ultra-high temperature-resistant single and multiple position switches are suitable for temperatures of up to 180 ºC. The do not require much space and have a robust die cast housing. They are therefore perfect for harsh environments in mould construction and in the plastics and steel industries.
The features
- Reliable switching behavior
- Temperature range –5…180 °C
- Available with high-temperature cable
- Up to twelve switching points
- Four series
Exchange unit for quick and easy ram replacement
Mechanical row-position counter with exchange unit for standard applications as well as with safety switching points for increased requirements available.
The whole ram unit can be dismounted using two bolts in order to exchange the individual ram. It saves time and money, since the whole switch does not have to be removed.
The features
- Short servicing time thanks to simply mounted replacement unit
- Fast exchange of individual ram or the entire unit directly on the machine
- Low repair costs
- No wiring errors
- Up to six switching points
- Two series
Secured switching even with welded contacts
With smaller configurations of the mechanical position and row-positions counters, especially, forcible separation comes into use. This is because the configuration does not permit safety switching elements to be viable here.
The switching process is triggered by a rigid ram that operates a mechanical switching element. When the ram moves, the contact is interrupted. This assures reliable switching even with welded contacts.
The features
- Reliable switching even with welded contacts
- Four series
- Up to twelve interfaces, depending upon the series
- Freely selectable number of switching points with forcible separation
- Two-chamber system with IP67 protection: Wear-free membrane with hermetic separation of the ram mechanism and the switch interior
- Maintenance-free, self-lubricating ram guide with plain bearing bush
- Rigid ram
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