Reliable information stream for manufacturing
Especially high-performing and flexible are the BIS C low-frequency RFID systems with the reliable tool identification in coolant- and lubricant-enriched machining centers. An exact positioning is not always necessary. Many data carriers can also be dynamically read and described “in passing”.
LF (70/455 kHz) is the first choice for the tool identification over short ranges. Other areas of use are tool transport with conveyor systems, FTS and pallet transport systems and the assembly technology and organization of supplies.
Key benefits
- Great diversity of variants of data carriers and read/write heads for very diverse applications and difficult conditions of use
- Wear-free, maintenance-free and insensitive to dirt
- High interference resistance and secure data transfer via special testing software in the processor units available to all globally standard bus systems
- Memory capacity up to 8 kbytes
System components
Reliable data exchange with the controller
With our BIS V RFID processor unit, you can simultaneously use up to four read/write heads per processor units. Because it is frequency-independent, a mixed operation of all frequencies (BIS M, BIS L, BIS C, BIS U) can be made possible. Therefore, only one type of processor unit is necessary, this simplifies inventory management. For an industry-independent use, the processor unit is available with all globally standard bus systems.
The features
- Perfect EMC due to the robust zinc die-cast housing
- All connections are easily accessible from the front
- Variable mounting concept for easy assembly on top hat rails or on the profile
- LCD display and pushbuttons for simple commissioning
- Each read/write head signals its operating state via two LEDs directly on the processor unit
- Integrated IO-Link master port for the connection of IO-Link-capable sensors and actuators
- Web server for convenient remote condition monitoring
- Function components of many common controller manufacturers for fast use
- Integrated 2-port Ethernet switch for line and ring topology
- Small and compact (172 × 48 × 62 mm)
- USB interface for rapid commissioning without bus link
- BIS Cockpit: Read/write head configurable independent of interface with PC-based software tool
- Power supply via robust 7/8″ plug for harsh industrial environments
Contactless bridging of air interfaces
Data couplers from Balluff ensure a maximum degree of flexibility. They securely transmit the data via two air interfaces. In so doing, they handle the contactless bridging of the two transitions instead of a fixed data transmission.
The data couplers are generally used where a double mechanical interface is indispensable, for example, with rotary tables, replaceable workpiece holder or gripper arms. In this way, you can simplify your system design and increase the system availability because of fast contacting, such as in tool changing.
The features
- Data couplers work like an extension cable
- Maintenance-free transmission without mechanical wear
- Fast and secure signal transmission
- Various cable lengths: 1 m, 2 m and 5 m
- Easy wiring of e.g. rotary tables, exchangeable punch heads,
- Increase in functional inquiries, even in previously inaccessible places
Information directly on the object – also in harsh environments
Data carriers accompany the workpieces through the entire production process. In this context, they are exposed to extreme conditions such as high temperatures, metal enclosure or environmental influences.
Data carriers from Balluff withstand the high requirements: They are insensitive to interference in a metal enclosure, high-performing in a refrigerant- and lubricant-rich environment and suitable for use in de-ionized water in an autoclave and in a vacuum.
The features
- Variety of special data carriers for nearly all areas of industry
- Robust, industrial-grade weather and temperature-resistant RFID data carriers
- EEPROM data carriers with 511, 1023, 2047 byte memory capacity
- FRAM data carriers with 8 kbytes for practically unlimited read/write cycles
- Assembly possibilities: Adhesion or screws
- 10 mm tool-ID BIS C-122 data carrier: The classic used a million times is a global standard
- Key data carrier with double coils avoids pallet rotations in the pallet identification
- Code carrier programming according to customer desire
Reliable even with poor lighting and under harsh conditions
Our read/write devices are ideally suited for mobile reading and writing of BIS C data carriers. They are used with manual quality control or in the documentation of maintenance procedures.
The data is transmitted via WLAN, Bluetooth or cable-connected USB port. The handheld devices are expandable with 1D or 2D barcode readers. They deliver reliable results even with poor lighting and under harsh conditions.
The features
- Windows CE® V6.0 operating system
- Different antenna variants available depending on data carrier selection
- Range depends on antenna variant
- Charging power supply and operating pin included in the scope of supply
- Base device is the powerful Zebra Workabout Pro 4 Mobile Computer
- Preinstalled Balluff software (SDK – Software Development Kit)
- Touchscreen with large color display
- Optional accessories: Docking station and pistol grip for ergonomic working
- Customer-specific software on request
Read/write heads for multiple applications
Our application-specific read/write heads in industrial-grade design enable easy integration in the system. Their robust housings in protection type IP67 ensure a reliable use even in harsh industrial environments.
Depending on the need, various versions with cable or plug connection available. Up to four read/write heads can be connected to BIS V processor units. The read/write range depends on the combination of read/write head and data carrier that is used. This is additionally influenced by the operating mode (static versus dynamic), the assembly material and the open zone for metal.
The features
- Special tool ID read/write heads in Ø 14.5 mm or M16 for flush installation in metal
- Cable available in 1 m, 5 m and 10 m
- Cable cannot be cut to length; only in this way is functionality ensured
- BCC0FCK connection cable required for connection to the BIS V processor unit
- Individual customer designs possible
Everything in one housing
Our read heads with integrated processor unit combine everything in one housing: Antenna, electronics and interface. For quick and easy data carrier programming, you can use the free PC software BIS Cockpit. It is also possible to program the data carrier via a processor unit with a serial connection and Balluff 007 protocol.
The features
- BIS C-60R: The easiest read-only system for simple applications
- Makes available the 8-bit information in parallel without additional components
- 3 bytes per value are always used starting with address 0
- The remaining bytes on the data carriers are also usable for other purposes (with the corresponding processor units)
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