Balluff Capacitive sensors

Balluff Capacitive sensors

Reliably detect objects and fill levels

Capacitive sensors detect objects and the fill level of all non-conducting materials, liquids, pellets, and powders directly or through a container wall.

The patented Smart Level technology of the sensors compensates for moisture, foam and adhesion of all sorts – even through glass and plastic walls up to 10 mm thick. This makes the sensors ideal as fill level sensors for conductive media. And guarantee you high application security.

Our sensors are available in diverse designs, even especially small ones. As adhesive sensors, they fit flexibly to the housing shape and are easily removable.

The benefits

  • Contact-free and therefore wear-free
  • Shock-free output signal
  • Foam and deposit compensation thanks to Smart Level technology

Product families

Smart recognition of fluids with and without media contact

Fill level sensors

Pow­er­ful Smart Level ca­pac­i­tive sen­sors prove their worth even in ap­pli­ca­tions where other sen­sors are no longer suf­fi­cient. Smart Level sen­sors can re­alise ap­pli­ca­tions that were pre­vi­ously im­pos­si­ble. This is even pos­si­ble with crit­i­cal con­di­tions as Smart Level sen­sors have more po­ten­tial than other sen­sors.

With your PTFE or PEEK hous­ing, our fill level sen­sors ad­di­tion­ally offer the best pos­si­ble chem­i­cal re­sis­tance.

The fea­tures

  • Foam and de­posit com­pen­sa­tion thanks to Smart Level tech­nol­ogy
  • Pres­sure-rated de­signs
  • Plug and cable vari­a­tions
  • Eco­nom­i­cal de­signs avail­able
  • Op­tion­ally with IO-Link
Smart Level Technology
Level monitoring in filling machines

Reliably detect objects

Sensors for object detection

Our ca­pac­i­tive sen­sors for ob­ject de­tec­tion fea­ture a straight-line elec­tri­cal field. Using this, they rec­og­nize even media with a low di­elec­tric con­stant at a large dis­tance.

Bal­luff sen­sors de­tect liq­uids as well as solid bod­ies such as wafers, printed cir­cuit boards, card­board pack­ag­ing, stacks of paper, bot­tles, plas­tic blocks and boards.

The fea­tures

  • Com­pact de­signs from Ø 6.5 mm
  • Flat de­signs or disc shapes with a sens­ing dis­tance of up to 25 mm
  • Flush in­stal­la­tion
  • Plas­tic and stain­less steel de­signs
  • Eco­nom­i­cal de­signs avail­able
  • Ad­justable via po­ten­tiome­ter or cable teach-in
  • Plug and cable vari­a­tions
  • Op­tion­ally with IO-Link
Sensors for object detection
Integrated into printing, folding and binding machines, capacitive sensors not only test stack heights, they also ensure flawless paper stacking so that in further processing as little waste is produced as possible.

Easiest mounting and handling

Adhesive sensors

BCS ca­pac­i­tive sen­sors are ideal for re­li­able ob­ject and fill level de­tec­tion. This is es­pe­cially true if there are strin­gent tech­ni­cal re­quire­ments and ease of use is vital. The SKF ca­pac­i­tive sen­sor can be glued on quickly, sim­ply, and cost ef­fec­tively. This flex­i­ble sen­sor fully adapts to con­tain­ers and pipes.

The fea­tures

  • Flex­i­ble, quickly at­tached and cost-ef­fec­tive
  • Con­ve­nient ad­just­ment and eval­u­a­tion via a sep­a­rate ca­pac­i­tive sen­sor am­pli­fier
  • Ana­log out­put pos­si­ble
  • IO-Link avail­able
Adhesive capacitive sensors
The adhesive capacitive sensor can be quickly and economically attached and adapts to fit containers and tubes perfectly.

Analogue detection of objects/fill levels

Capacitive sensors with analog output

Ana­logue ca­pac­i­tive sen­sors de­tect ob­jects with­out con­tact. This means that the ob­jects are not sub­jected to me­chan­i­cal wear. The mea­sure­ment re­sults are there­fore not neg­a­tively af­fected by ob­ject colours or tex­tures. In the case of dif­fer­ent ob­ject ma­te­ri­als, the out­put sig­nal varies from the nor­mal out­put sig­nal of 4 to 20 mA and can be re­turned to the nor­mal out­put sig­nal by means of a user cal­i­bra­tion that is easy to carry out.

The fea­tures

  • M18
  • Stain­less steel hous­ing
  • Flush in­stal­la­tion
  • Cur­rent in­ter­face 4…20 mA
Analog sensors
Capacitive distance sensors scan objects without contact so that the scanned object is not mechanically worn away.

Reliable sensor solutions at extreme temperatures or under high pressure

Passive sensor heads

Our pas­sive sen­sor heads are used wher­ever a sen­sor with in­te­grated elec­tron­ics would not func­tion op­ti­mally be­cause of the en­vi­ron­ment. For ex­am­ple at ex­treme tem­per­a­tures or under the high­est pres­sures.

Bal­luff’s pres­sure-rated and high-tem­per­a­ture ca­pac­i­tive sen­sors are op­er­ated with a spe­cial triax sen­sor lead and a sep­a­rate am­pli­fier. Their hous­ings are man­u­fac­tured from stain­less steel and their sen­sor heads from PTFE. Thus the sen­sors can be used for de­ter­min­ing the level of flu­ids, pastes or pow­dery media in high-tem­per­a­ture areas to 250 °C as well as at pres­sures to 150 bar.

The fea­tures

  • High-tem­per­a­ture-re­sis­tant up to 250 °C
  • Pres­sure rated to 6 bar at 180 °C
  • Pres­sure rated to 150 bar at 180 °C
  • Con­ve­nient ad­just­ment and feed­back via a sep­a­rate ca­pac­i­tive sen­sor am­pli­fier
  • IO-Link avail­able
Passive sensor heads
Balluff high-temperature sensors can be used for level detection of liquid, paste-like or powdery media at high temperatures up to 250 °C.

Detect all materials regardless of external influences and the properties of an object

Ca­pac­i­tive mini-sen­sors are the right choice for mea­sure­ment in dif­fi­cult en­vi­ron­ments where dust, re­flec­tions or the prop­er­ties and color of an ob­ject can in­flu­ence the re­sult.

They mon­i­tor stack heights and de­tect solids and liq­uids with ex­treme pre­ci­sion. And through glass or plas­tic con­tainer walls up to 4 mm thick or in di­rect con­tact.

Fine ad­just­ment of the ca­pac­i­tive mini-sen­sors is eas­ily per­formed by means of a sep­a­rate sen­sor am­pli­fier.

This is be­cause their Teflon® sens­ing sur­face makes them par­tic­u­larly re­sis­tant. Their ro­bust stain­less steel hous­ing makes use under dif­fi­cult con­di­tions pos­si­ble as well.

Due to the flat disk de­sign, they re­quire par­tic­u­larly lit­tle space and offer a large switch­ing dis­tance.

The fea­tures

  • Ex­tended switch­ing dis­tance
  • For dif­fi­cult con­di­tions: Rugged stain­less steel hous­ing
  • Very ro­bust thanks to ac­tive sur­face made of Teflon®
  • Suit­able for all ma­te­ri­als
  • Sim­ple re­mote ad­just­ment via sep­a­rate ca­pac­i­tive sen­sor am­pli­fier
  • Pre­cise mea­sure­ment through con­tainer walls up to 4 mm thick or in di­rect con­tact
Capacitive mini-sensors
Capacitive mini-sensors monitor objects regardless of dust, reflections, color and properties.

Precision with a high level of EMC protection

Ca­pac­i­tive Global sen­sors from Bal­luff for ob­ject and fill level de­tec­tion are just as pre­cise as they are ef­fi­cient. The prod­uct line has al­ready been proven nu­mer­ous times and a large se­lec­tion is avail­able.

The high-qual­ity tech­nol­ogy with op­ti­mum EMC pro­tec­tion has an ex­cel­lent price-per­for­mance ratio and a high level of in­sen­si­tiv­ity to elec­tro­mag­netic in­ter­fer­ence.

The fea­tures

  • The se­ries in­cor­po­rates M12, M18, M30 and cuboid vari­ants in cable ver­sion or with M12 con­nec­tor
  • Flush ranges up to 20 mm
  • Non-flush ranges up to 25 mm
  • PNP and NPN ver­sions with nor­mally open or nor­mally closed
  • Power-on in­di­ca­tor
  • Out­put func­tion in­di­ca­tor
  • Avail­able with a plas­tic or stain­less steel hous­ing
Capacitive Global sensors
Capacitive Global sensors for object detection

Easiest mounting and handling

Capacitive sensor head BCW

Self-ad­he­sive ca­pac­i­tive sen­sor heads de­tect fill lev­els on con­tainer and outer tube walls with­out con­tact.

Their par­tic­u­lar ad­van­tage is their fast, easy and cost-ef­fec­tive mount­ing. They flex­i­bly adapt them­selves to the shape.

It is pos­si­ble to con­tin­u­ously de­tect fill lev­els both anal­o­gously or via IO-Link through the sep­a­rately avail­able am­pli­fiers. As a re­sult, this en­ables the sen­sor to mea­sure the fill level over the en­tire range.

Fea­tures

  • Con­tin­u­ously mea­sure with­out con­tact
  • Flex­i­ble, quickly at­tached and cost-ef­fec­tive
  • Con­ve­nient ad­just­ment and eval­u­a­tion via a sep­a­rate ca­pac­i­tive sen­sor am­pli­fier
  • Di­verse ap­pli­ca­tion pos­si­bil­i­ties via the con­ve­nience of ana­log or an IO-Link am­pli­fier
Flexible, self-adhesive capacitive sensor head BCW

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